Large Capacity Batch-Type Solvent Recyclers are suitable for industrial companies with daily solvent consumption of 240 liters or less. These ultra-compact units come with explosion-proof mechanisms and can be easily installed in location where use of such equipment is authorized by law. Optional lift system facilitates bag handling during batch changeover, requiring less effort from operator.
- Recovery rate of 97% or more
- Recycle time of only 4 to 6 hours
- Eliminates 90 % of toxic waste
- Recycles most popular solvents including mineral spirit, flexo, litho, and many other solvents
- Payback period of as little as 4 to 12 months
- Easy to use, operate and maintain
- Safety standards: QPS certified USA and CAN to UL standard 2208, Class 1, Div. 1, Group D (except SR240 because 240-liter tank capacity is not verified by certification)
- All IST Pure recyclers meet NFPA codes 30, 33, 70. It is of your responsibility to verify proof of certification prior to using such systems in your facility
Our solvent recyclers will save you thousands of dollars per month, and offer a payback period of as little as 6 months!
Standard Features
- Distillation Tank
Built with strong 304 stainless steel construction and insulated with 4’’ polyurethane on side wall and bottom. Our distillation vessels are tightly sealed with a locking lever and replaceable cover seals for safe and optimal working conditions.
- Control Panel
Fully automated process assisted with an intuitive programmable logic controller (PLC), proprietary of IST. Security levels, alarm signals, and maintenance reminders are implemented into the software for peace of mind use.
- Indirect Heating
Heating system consists of explosion-proof heating element impregnated in exclusive formula – high-temperature thermal oil suitable for solvent with up-to 180°C / 355°F distillation point.
- High-Efficiency Condenser
Coil condenser equipped with high-efficiency, explosion-proof motor fan provides quick cool down and ensures the system is working under acceptable temperature.
3 models available:
SR120 with a 120L capacity
SR180 with a 180L capacity
SR240 with a 240L capacity
These recyclers don’t meet your specific requirements?
Check out our small capacity batch-type solvent recyclers or our continuous flow solvent recyclers
Optional Features
- Vacuum Assisted Process
Vacuum system decreases the boiling point of certain solvents by 20 to 30%, thereby leading to less energy consumption and better distillation process overall. Also required heavier-than-air solvent distillation process.
- Stainless Steel Upgrade Kit
All stainless-steel condenser and piping upgrade kit is available to provide additional protection from highly corrosive solvents.
- Auto-Fill System
Auto-fill kits eliminates the need for operator’s intervention. It includes a diaphragm pump, transfer hoses, and a level switch, all controlled by fill sequence timers built-in the software.
- External Light Box
Allows remote monitoring of the recycler from a centralized control room. Indicates when the system is running, cooling down, malfunctioning, or ready for a new batch.
- High Temperature Kit
Consists of high temperature synthetic thermal oil, high performance vacuum generator and larger expansion oil tank for heating solvent with distillation point above 180°C / 356°F. Maximum operating temperature is 225 °C / 437 °F.
- Sludge Removal Basket and Lifting Arm
The sludge removal basket paired with a lifting arm equipped with a hand crank significantly reduces the level of efforts required to remove the sludge bag from the boiler after the distillation cycle.
- Sludge Monitoring Safety Device
Recommended when processing highly volatile solvent, the sludge monitoring safety device would immediately shut off the heater, switch the unit to cool down, and trigger a sprinkler system inside the boiler when the sludge reaches a preset limit temperature during cycle.
- Oil Cooling Unit
This auxiliary system can rapidly lower the oil temperature by circulating it through a multi-plate heat exchanger and a condensing system so the operator can proceed with a new batch faster.
Why IST Pure Large Capacity Batch-Type Solvent Recyclers?
- Durable: Built with robust, corrosion-free stainless-steel tanks.
- Virtually Maintenance-Free: Low maintenance and supervision, a simple 4-hour maintenance routine every 2,000 hours of operation.
- Built to the highest standards: Certified to UL standard 2208 and CSA C22.2 No. 30 in Canada and the U.S. for class I, Div.1, Group D hazardous locations, and meets NFPA codes 30, 33, 70.
- Cost-effective: Our clients enjoy a pay back period of as little as 4 months!
- Fully Automated: Operate on a fully automated process assisted by a PLC with predetermined parameter settings and built-in alarm signals.
- Industry Leading Guarantee: Backed up by an industry leading 2-year manufacturer warranty.
Take a Look
Documentation
- IST Pure SR120-180-240 Product Data Sheet
- IST Pure SR120V-180V & 240V – Initial Startup
- IST Pure SR120-180 – Instruction Manual
- IST Pure SR240-240V – Instruction Manual
- IST Pure SR120-120V – SR180-180V – SR240-240V Maintenance Schedule
- IST Pure Standard Heat Transfer Oil – Data Sheet
- IST Pure Standard Heat Transfer Oil – MSDS
- IST Pure High Temperature Heat Transfer Oil – Data Sheet
- IST Pure High Temperature Heat Transfer Oil – MSDS
- IST Pure SR120-120V SR180-180V & SR 240-240V Oil Changing Procedure
- IST Pure SR120-180-240 Oil Cooling – Connecting Procedure
- IST Pure SR120-180-240 Oil Cooling – Draining Procedure
- IST Pure SR120-180-240 Oil Cooling – Parts & Filling
- IST Pure Solvent Recycler Bags Data Sheet
- IST Pure T2016-100 – Waste Components
- IST Pure SR Series Solvent Recyclers Chemical Compatibility Guide